UCSD's Center for Astrophysics and Space Sciences
Support Capabilities
An Example of
CASS Work
CASS - A center of excellence in research support at UCSD
I. INTRODUCTION
I.A. What is CASS?
The Center for Astrophysics and Space Sciences (CASS) is an
interdisciplinary Organized Research Unit (ORU) at the University of
California at San Diego. Formed in 1979, CASS handles large technical
projects involving hardware construction for NASA's space missions. The
specific objectives of CASS are to provide an interdisciplinary center of
excellence at UCSD for research in Astrophysics and Space Science and to
provide an organization which can support the technical projects and
personnel needed to develop forefront instrumentation for space and ground
based research.
CASS provides major instruments for both ground-based observatories
and for space missions and now has several space experiments under
development for launch in the mid and late 1990's. CASS' technical staff
consists of about 30 personnel, including engineers, technicians, and
computer specialists, and there are another 10 people in the
administrative and secretarial support areas. Research personnel number
approximately 60.
In order to maintain the professional staff between major projects and
also to provide cross-fertilization of ideas and skills, CASS occasionally
undertakes subcontracts with outside organizations. We complement other's
existing technical personnel and facilities in meeting the challenge of
excess work. Examples of past undertakings are provided below. The
purpose of this presentation is to set forth the capabilities within CASS
to carry out such subcontracting to the benefit of all concerned.
I.B. CASS & Large Technical Contracts
Completed Primes:
OSO-3, OSO-7, Pioneer 10, Pioneer 11, SCATHA, HEAO-A4, ERS.
Current Primes:
Hubble Space Telescope FOS, Hydra, HEXTE for XTE, Balloon programs, Keck
Observatories IR instrumentation.
Previous and current subcontracts:
- UCSD Chemistry - Apollo 16, 17 x- and gamma-ray detectors used for
resource-mapping of the Moon.
- Scripps Institution of Oceanography - Deep Ocean Bioluminescence
detectors.
- UCSD Medical School - Astronaut Lung Function Experiment shuttle-borne
apparatus and ground support equipment.
- NASA/MarshallSFC - 8 BATSE detectors on Compton Gamma Ray Observatory.
- University of New Hampshire - Instrument for Cluster satellite.
- NASA/Goddard SFC - Hubble GHRS detector support.
I.C. CASS Research and Development Support
- Full prime and subcontract management: strategic planning, WBS,
review support
- Systems engineering: IPD, TQM, test & evaluation, calibration, mission
ops. support
- Detector design and fabrication: NASA certs, exotic materials, CCDs,
cryogenics
- Electronics: Analog, digital, HV, LV, RF, solar, design, assembly &
testing
- Software: diverse systems and languages, hard- and firm-ware, real-time
systems
- Analysis Support: novel presentation, IDL, image reconstruction
I.D. Special Facilities
- Environmental Test : thermal-vacuum chambers, vibration, magnetics
- Computerized Test Bed: automated testing to reduce costs
- High Bay, thermal-vacuum chambers, shake tables
I.E. Other Considerations
- One-stop subcontracting
- Low UCSD overhead rate (50.5% for 1994-5)
II. LARGE TECHNICAL PROJECTS
II.A. Completed CASS Projects
Over the last 25 years, CASS and its
predecessor research groups have made a specialty of developing detectors
for the rigorous space regime. CASS instruments were flown on three
Orbiting Solar Observatories (OSOs), Pioneer 9 and 10, Apollo 16 and 17,
Spacecraft Charging (SCATHA), High Energy Astronomy Observatory (HEAO
1) and others. In the case of the Pioneers, these instruments are still
working after 15 years; in most other cases our instruments were still
functional upon re-entry of the carrier spacecraft.
II.B. On-going CASS Projects
The Digicon detectors used on both FOS and GHRS
spectrographs on the Hubble Space Telescope (HST) were invented by current
CASS personnel. UCSD was the prime contractor of one of the HST
instruments, the Faint Object Spectrograph (FOS), a highly
reliable science instrument on HST. Other current projects include the
High Energy X-Ray Telescope Experiment (HEXTE), a 900-lb. cluster of
CASS-built detectors and electronics due for launch in 1995 on the X-Ray
Timing Explorer (XTE) into low Earth orbit. A particle and fields sensor
for Hydra will also be launched at the end of 1995. Current, near- or
non-space instruments include future instrument prototypes being readied
for balloon flights to 130,000 ft, which has been an on-going activity for
the past 25 years. In addition, the Long-Wave Spectrometer (LWS) has
been delivered for the recently-completed and world's-largest
telescope at the Keck Observatory on Mona Kea, Hawaii. This is a 96x96
array imaging spectrometer operating in the mid-infrared. Another IR
detector,
the "Golden Gopher", is now operational at Mt. Lemmon. It is an 80x64
element camera operating at 10-20 microns.
II.C. Past CASS Subcontracts
In 1982 CASS put its expertise in
designing and fabricating detectors at the service of the Scripps
Institution of Oceanography. The detectors used to detect celestial x-rays
by the faint flash generated in crystalline detectors were found equally
proficient at detecting faint bioluminescence in the oceanic depths. An
array of detectors was submerged deep in the Pacific for Project
Bioluminescence.
CASS personnel also designed Space Lab support
systems for the UCSD School of Medicine's Astronaut Lung Function
Experiment (ALFE), helping with experiment equipment layout, ground
support equipment and associated software. More recently, CASS built all
eight modules for the cosmic gamma ray Burst and Transient Survey
Experiment (BATSE) aboard the Compton Gamma Ray Observatory (GRO).
Ground-based and airborne near-IR to mid-IR cameras were also built for
NASA.
II.D. Current CASS Subcontracts
We are building the mechanical portions
of the Electron Drift Experiment (EDI) for the multi-satellite Cluster
mission to study interplanetary particles and fields. This is the first
electron detector able to view an entire hemisphere. In support, we have
developed a PC-controlled automated test facility that runs autonomously
for up to 10 hours in determining the optimum HV settings for various
detector regimes.
III. SKILLS INVENTORY
- Management - Subcontract Management,
Strategic Long Term Planning, Risk Assessment & Mitigation Planning, Budget
Planning, PERT, Gantt charting, Work Breakdown Structuring (WBS),
Presentation and Review Support
- Systems Engineering - Integrated
Product Development (IPD) Total Quality Management (TQM)
- Testing &
Evaluation - Thermal-vacuum, vibration, automated testing
- Calibration- preflight and on-orbit verifications
- Mission Operations Support - experience with Apollo, HEAO, Hubble
- Detector Development Design - ME10, AutoCAD on PCs & workstations
- Fabrication - NASA certified for hand soldering,
crimping, cabling, welding, polymerics
- Exotic Materials - Beryllium,
Carbon fibers, Sapphire Photomultipliers & Light Guides
- Large-scale
CCDs - to (1024x1024), optical, UV, Infra-Red Micro-Channel Plates
- Cryogenics - strong, lightweight systems, vacuum cryogenics
- Scattered Light Control - black chrome plating, baffles
- Polymerics
- encapsulation, bonding, potting, staking, sealing
- Electronics Design
and integration of analog and digital systems RF signal processing
- HV
and LV Power supplies and power distribution
- Solar Power - Solar
cells, battery recharging
- Assembly - Multi-layer board buildup,
prototyping
- Testing - computer-controlled automated test facility
- Timing analysis, circuit simulation and analysis
- Robotics
- Software/Firmware Computer-to-instrument interfacing & networking
Integration of requirements onto target hardware Structured design, CASE
interfacing VMS, UNIX, DOS, assembly, FORTRAN, C, Basic, Forth, IMSL, IDL
Firmware, simulations Quick learning curve, extensive experience with
diverse systems
- Analysis Support - data reduction & analysis, novel
data presentation schemes
- Image Reconstruction - maximum entropy,
Lucy, Pixon originators
- InterNet access and experience, Mosaic,
Multi-media
IV. FACILITIES
IV.A. Test Facilities
Large (1m dia. x 3 m long) fully instrumented
thermal-vacuum chamber, smaller hyper-clean UV-test chamber (0.7 m3),
other small chambers; on-campus vibration and shake tables;
electromagnetic field measurements; radiation shielding and susceptibility
testing; computerized test beds allowing optimization of detector
operating parameters and modes in a nearly unattended (setup every 10
hours in current use) manner, reducing test personnel and costs.
IV.B. Computers
Network of UNIX and VMS workstations and PCs with
direct connection to the on-campus SD Supercomputer Center, campus LAN,
and the InterNet. The central CASS microVAX III system has a large number
of peripherals and operates on a recharge basis. Considerable support for
VMS and UNIX systems is available. Outside subcontracts may either use
their own dedicated computers, with whatever degree of interconnection to
other CASS systems is desirable, or they may use the central recharged
system.
IV.C. Shops
CASS uses several of the eleven excellent machine shop
facilities available on campus on a recharge basis. CASS maintains its own
electronic capabilities, due to the specialized nature of electronics
required for ground-based telescopes and space flight hardware. There are
within CASS extensive capabilities for the design, construction and test
of space instruments.
IV.D. High-Bay Facility
Access to the Physics High-Bay Facility. This
9500 square foot facility has a 20 ton traveling crane, with 40 foot
clearance, and an 80 foot bay with a 5 ton hoist to hang and test complex
payloads. The High Bay area also has a liquid H e facility, a 3 MeV Van de
Graf accelerator for producing energetic particle beams and a 7x7x12 foot
hot/cold altitude chamber for testing instrumentation.
Interested? Contact: R. B. Smith, CASS Executive Officer,
CASS, UCSD 0424
9500 Gilman Drive
La Jolla, CA 92093-0424
(619) 534-3933, rb@ucsd.edu
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